Mazda6smtx
10-07-2007, 11:20 AM
Okay everyone I installed my 5th TWM short shifter today and I decided that I would do a FULL write-up complete with TONS of pictures. So here it goes:
Tools needed:
3/8 drive socket wrench
3/8 drive 6" extension
3/8 drive 10mm socket
3/8 drive 12mm deep socket
Philips screwdriver.
Extacto knife
Thin slotted screwdriver
Hacksaw, dremel
5mm allen key
First remove the shift knob by unscrewing it counter-clockwise (pictured is an aftermarket knob but the stock knob is the same procedure)
http://torontomazda6.com/images/twmsts-HPIM0622.jpg
http://torontomazda6.com/images/twmsts-HPIM0623.jpg
Next Pull up on the cup holder to remove it. (Ignore the missing e-brake boot)
http://torontomazda6.com/images/twmsts-HPIM0624.jpg
Pictured are the 2 little tabs that can cause some annoyance when removing the cup holders.
http://torontomazda6.com/images/twmsts-HPIM0625.jpg
Lift and pull the rear end of the centre console to remove it.
http://torontomazda6.com/images/twmsts-HPIM0626.jpg
Before taking it out the vehicle remember to remove the cigarette lighter plug and the ashtray light. (In the photo the cigarette lighter is broken, this is from the owner struggling to get it out without undoing it)
http://torontomazda6.com/images/twmsts-HPIM0627.jpg
You will then have to remove a little screw on the left side (I4 owners I believe the screw is on the right side, I have no idea why there is only 1). You will then have to remove the 4 nuts holding the assembly down. They are a 12mm and a deep socket is recommended.
http://torontomazda6.com/images/twmsts-HPIM0628.jpg
Next will be the removal of the secondary shift cable. To do this pull the cable off the spring loaded tab and set it aside.
http://torontomazda6.com/images/twmsts-HPIM0629.jpg
http://torontomazda6.com/images/twmsts-HPIM0630.jpg
Pull the secondary shift cable off of the shifter assembly.
http://torontomazda6.com/images/twmsts-HPIM0631.jpg
Remove the primary shifter cable from the shifter by removing the 10mm nut.
http://torontomazda6.com/images/twmsts-HPIM0632.jpg
Pull the primary shifter cable off of the shifter assembly.
http://torontomazda6.com/images/twmsts-HPIM0633.jpg
Carefully remove the shifter assembly from the vehicle.
http://torontomazda6.com/images/twmsts-HPIM0634.jpg
I recommend doing the following on a workbench rather than in the vehicle.
You will be required to remove a retaining ring that holds the pin that keeps the 2 parts of the shifter assembly together.
http://torontomazda6.com/images/twmsts-HPIM0635.jpg
It’s very tight so I suggest use something really thin such as a knife blade, and then slide a screwdriver between the assembly and the ring, and pry forward until the rings comes off. If you damage the ring it doesn’t matter TWM include a replacement.
http://torontomazda6.com/images/twmsts-HPIM0636.jpg
http://torontomazda6.com/images/twmsts-HPIM0637.jpg
Slide the pin outward, you don’t have to remove it, but you can if you want to.
http://torontomazda6.com/images/twmsts-HPIM0638.jpg
Pry the shifter up and remove it from the assembly’s base. BE CARE NOT TO MOVE THE SPRING OR YOU WILL HAVE ISSUES GETTING IT BACK TOGETHER.
http://torontomazda6.com/images/twmsts-HPIM0639.jpg
Here is a shot of what the base assembly should like with the spring in it’s proper place. For those of you that popped your spring off use this picture as a guide on how it should be placed.
http://torontomazda6.com/images/twmsts-HPIM0640.jpg
Pictured is the little tab that will need to be cut off.
http://torontomazda6.com/images/twmsts-HPIM0641.jpg
You can use a hacksaw:
http://torontomazda6.com/images/twmsts-HPIM0642.jpg
Or Dremel
http://torontomazda6.com/images/twmsts-HPIM0643.jpg
I suggest the hacksaw while using a vice. This method is the fastest, maybe takes a minute.
http://torontomazda6.com/images/twmsts-HPIM0645.jpg
Remove the plastic ring at the base of the shifter while keeping at the plastic parts.
http://torontomazda6.com/images/twmsts-HPIM0646.jpg
http://torontomazda6.com/images/twmsts-HPIM0647.jpg
http://torontomazda6.com/images/twmsts-HPIM0648.jpg
Get some grease and apply it very liberally to that new TWM shifter.
http://torontomazda6.com/images/twmsts-HPIM0649.jpg
http://torontomazda6.com/images/twmsts-HPIM0651.jpg
Install the TWM shifter into the base of the shifter assembly.
http://torontomazda6.com/images/twmsts-HPIM0652.jpg
Place the plastic piece that we removed from the stock shifter over the TWM shifter and re-install back on the shifter assembly.
http://torontomazda6.com/images/twmsts-HPIM0653.jpg
http://torontomazda6.com/images/twmsts-HPIM0654.jpg
Slide the pin back through to join the two parts together.
http://torontomazda6.com/images/twmsts-HPIM0655.jpg
Press on the new TWM supplied retainer ring.
http://torontomazda6.com/images/twmsts-HPIM0656.jpg
http://torontomazda6.com/images/twmsts-HPIM0657.jpg
Next pry out the stock shifter bushings.
http://torontomazda6.com/images/twmsts-HPIM0658.jpg
http://torontomazda6.com/images/twmsts-HPIM0659.jpg
Install the primary shifter cable attachment to the TWM shifter. Use the 2 socket headed cap screws, along with 2 lock washers.
http://torontomazda6.com/images/twmsts-HPIM0660.jpg
Place a small bolt or similar sized screw in the bas of the shifter assembly. This will relieve some tension on the primary shifter cable to avoid any possible damage.
http://torontomazda6.com/images/twmsts-HPIM0661.jpg
Place the shifter assembly back in the vehicle. Re-install the secondary shifter cable.
http://torontomazda6.com/images/twmsts-HPIM0662.jpg
http://torontomazda6.com/images/twmsts-HPIM0663.jpg
Install the shifter bushings with washer on all four mounting studs.
http://torontomazda6.com/images/twmsts-HPIM0664.jpg
Thread the bolt with a lock washer through the TWM shifter. (Lock washer cannot be seen from this angle.)
http://torontomazda6.com/images/twmsts-HPIM0665.jpg
Then install the primary shifter cable. This is done in the following order, washer, sleeve, shifter cable, washer, nylon lock nut.
http://torontomazda6.com/images/twmsts-HPIM0666.jpg
Then reinstall the centre console and cup holder along with your shift knob.
http://torontomazda6.com/images/twmsts-HPIM0667.jpg
http://torontomazda6.com/images/twmsts-HPIM0668.jpg
CONGRATUATIONS YOU HAVE NOW INSTALLED YOUR TWM SHORT SHIFTER.
I hope I took enough pictures.
Note: I4 owners your secondary shifter cable is on the left side not the right, however the same procedure is to be followed.
If anyone has any questions post them or send me a PM.
Tools needed:
3/8 drive socket wrench
3/8 drive 6" extension
3/8 drive 10mm socket
3/8 drive 12mm deep socket
Philips screwdriver.
Extacto knife
Thin slotted screwdriver
Hacksaw, dremel
5mm allen key
First remove the shift knob by unscrewing it counter-clockwise (pictured is an aftermarket knob but the stock knob is the same procedure)
http://torontomazda6.com/images/twmsts-HPIM0622.jpg
http://torontomazda6.com/images/twmsts-HPIM0623.jpg
Next Pull up on the cup holder to remove it. (Ignore the missing e-brake boot)
http://torontomazda6.com/images/twmsts-HPIM0624.jpg
Pictured are the 2 little tabs that can cause some annoyance when removing the cup holders.
http://torontomazda6.com/images/twmsts-HPIM0625.jpg
Lift and pull the rear end of the centre console to remove it.
http://torontomazda6.com/images/twmsts-HPIM0626.jpg
Before taking it out the vehicle remember to remove the cigarette lighter plug and the ashtray light. (In the photo the cigarette lighter is broken, this is from the owner struggling to get it out without undoing it)
http://torontomazda6.com/images/twmsts-HPIM0627.jpg
You will then have to remove a little screw on the left side (I4 owners I believe the screw is on the right side, I have no idea why there is only 1). You will then have to remove the 4 nuts holding the assembly down. They are a 12mm and a deep socket is recommended.
http://torontomazda6.com/images/twmsts-HPIM0628.jpg
Next will be the removal of the secondary shift cable. To do this pull the cable off the spring loaded tab and set it aside.
http://torontomazda6.com/images/twmsts-HPIM0629.jpg
http://torontomazda6.com/images/twmsts-HPIM0630.jpg
Pull the secondary shift cable off of the shifter assembly.
http://torontomazda6.com/images/twmsts-HPIM0631.jpg
Remove the primary shifter cable from the shifter by removing the 10mm nut.
http://torontomazda6.com/images/twmsts-HPIM0632.jpg
Pull the primary shifter cable off of the shifter assembly.
http://torontomazda6.com/images/twmsts-HPIM0633.jpg
Carefully remove the shifter assembly from the vehicle.
http://torontomazda6.com/images/twmsts-HPIM0634.jpg
I recommend doing the following on a workbench rather than in the vehicle.
You will be required to remove a retaining ring that holds the pin that keeps the 2 parts of the shifter assembly together.
http://torontomazda6.com/images/twmsts-HPIM0635.jpg
It’s very tight so I suggest use something really thin such as a knife blade, and then slide a screwdriver between the assembly and the ring, and pry forward until the rings comes off. If you damage the ring it doesn’t matter TWM include a replacement.
http://torontomazda6.com/images/twmsts-HPIM0636.jpg
http://torontomazda6.com/images/twmsts-HPIM0637.jpg
Slide the pin outward, you don’t have to remove it, but you can if you want to.
http://torontomazda6.com/images/twmsts-HPIM0638.jpg
Pry the shifter up and remove it from the assembly’s base. BE CARE NOT TO MOVE THE SPRING OR YOU WILL HAVE ISSUES GETTING IT BACK TOGETHER.
http://torontomazda6.com/images/twmsts-HPIM0639.jpg
Here is a shot of what the base assembly should like with the spring in it’s proper place. For those of you that popped your spring off use this picture as a guide on how it should be placed.
http://torontomazda6.com/images/twmsts-HPIM0640.jpg
Pictured is the little tab that will need to be cut off.
http://torontomazda6.com/images/twmsts-HPIM0641.jpg
You can use a hacksaw:
http://torontomazda6.com/images/twmsts-HPIM0642.jpg
Or Dremel
http://torontomazda6.com/images/twmsts-HPIM0643.jpg
I suggest the hacksaw while using a vice. This method is the fastest, maybe takes a minute.
http://torontomazda6.com/images/twmsts-HPIM0645.jpg
Remove the plastic ring at the base of the shifter while keeping at the plastic parts.
http://torontomazda6.com/images/twmsts-HPIM0646.jpg
http://torontomazda6.com/images/twmsts-HPIM0647.jpg
http://torontomazda6.com/images/twmsts-HPIM0648.jpg
Get some grease and apply it very liberally to that new TWM shifter.
http://torontomazda6.com/images/twmsts-HPIM0649.jpg
http://torontomazda6.com/images/twmsts-HPIM0651.jpg
Install the TWM shifter into the base of the shifter assembly.
http://torontomazda6.com/images/twmsts-HPIM0652.jpg
Place the plastic piece that we removed from the stock shifter over the TWM shifter and re-install back on the shifter assembly.
http://torontomazda6.com/images/twmsts-HPIM0653.jpg
http://torontomazda6.com/images/twmsts-HPIM0654.jpg
Slide the pin back through to join the two parts together.
http://torontomazda6.com/images/twmsts-HPIM0655.jpg
Press on the new TWM supplied retainer ring.
http://torontomazda6.com/images/twmsts-HPIM0656.jpg
http://torontomazda6.com/images/twmsts-HPIM0657.jpg
Next pry out the stock shifter bushings.
http://torontomazda6.com/images/twmsts-HPIM0658.jpg
http://torontomazda6.com/images/twmsts-HPIM0659.jpg
Install the primary shifter cable attachment to the TWM shifter. Use the 2 socket headed cap screws, along with 2 lock washers.
http://torontomazda6.com/images/twmsts-HPIM0660.jpg
Place a small bolt or similar sized screw in the bas of the shifter assembly. This will relieve some tension on the primary shifter cable to avoid any possible damage.
http://torontomazda6.com/images/twmsts-HPIM0661.jpg
Place the shifter assembly back in the vehicle. Re-install the secondary shifter cable.
http://torontomazda6.com/images/twmsts-HPIM0662.jpg
http://torontomazda6.com/images/twmsts-HPIM0663.jpg
Install the shifter bushings with washer on all four mounting studs.
http://torontomazda6.com/images/twmsts-HPIM0664.jpg
Thread the bolt with a lock washer through the TWM shifter. (Lock washer cannot be seen from this angle.)
http://torontomazda6.com/images/twmsts-HPIM0665.jpg
Then install the primary shifter cable. This is done in the following order, washer, sleeve, shifter cable, washer, nylon lock nut.
http://torontomazda6.com/images/twmsts-HPIM0666.jpg
Then reinstall the centre console and cup holder along with your shift knob.
http://torontomazda6.com/images/twmsts-HPIM0667.jpg
http://torontomazda6.com/images/twmsts-HPIM0668.jpg
CONGRATUATIONS YOU HAVE NOW INSTALLED YOUR TWM SHORT SHIFTER.
I hope I took enough pictures.
Note: I4 owners your secondary shifter cable is on the left side not the right, however the same procedure is to be followed.
If anyone has any questions post them or send me a PM.